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PRIMITIVE SURVIVAL TOOLMAKING
Cordage


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From - Mon Dec 23 08:09:27 1996
From: merv martin
Subject: Re: Cordage From Yucca Plants

Somebody asked:

I have some yucca plants in my backyard from which I understand some very good cordage can be made. Would I have to dry the leaves prior to attempting to separate the fibers?

Yucca fiber wadded up and dried is a _great_ wash cloth too! I bought one at an Indian village in Mexico (close to Tamilpas) and wish I'd bought a case!

Try it both ways, drying first and not. As I remember the leaves are pounded on a metate, (Read as pounded just enough to crush the leaf and separate the fibers, no jackhammers allowed!) Then the fibers are separated and dried. Of course they are hung on previously dried yucca fibers

Now, save the sap for soap and shampoo (high saponin content), and if it starts to ferment, well save that too, for medicinal purposes only...of course!

The point at the end of the leaf can be bent and pulled 'till it separates from the leaf except for a fiber that'll stay with it. Pull this fiber carefully back to the base of the leaf and you'll have a pretty good needle and a foot or two of thread. Saw this done in Mexico at a tequila factory tour and I don't remember whether to pull the point up, as the leaf grows, or down. I guess you'll just have to try this stuff. (I know, I know, tough assignment, but someone has to do it! :) :) :) ) You need to see the needle and thread to believe what the effect is.

Take Care
Merv

From - Mon Dec 23 08:10:58 1996
From: Chris Smith
Subject: Re: Cordage from Maguey Cactus

That first yucca fiber cordage post (sorry, I forgot who)...

Yucca stalks are practically all fiber, too. See if you can pound some of that down, if you ever take one down.

Odd cactus handling story:

Friend of mine named John lives in a place called Millard Canyon in the Southern Californian mountains (used to live right there, too). Place is frequented by Christopher Nyerges (gratuitous plug here): School for Self Reliance http://home.earthlink.net/~nyerges/

Anyway, John's a big, wild man, and takes his chainsaw to a whole hillside of Maguey cactus at his cabin (big jade green - sometimes green and yellow - 5 ft. long sword-leafed pointy thing they make tequila with). The cactus juice aerosolized all over the place until he went anaphylactic and nearly died. OK, well...take the machete route, like they do in Mexico. That's my advice. I've stripped off fiber strings from the tip and this stuff is great, though I haven't used it for needle and thread work - crossed my mind. Funny thing, I lived across the creek and my other neighbor was an animal importer with a large glassed rain forest habitat full of those tiny fluorescent-colored poison Panamanian tree frogs you guys have been writing about that the Cuna Indians rub on their blowgun darts. Guess you can buy them and breed them... 'course he had cobra's there and the rattler's lived loose in the yard.

Chris

From - Mon Dec 23 08:11:43 1996
From: James E. Burdine
Subject: More On Yucca Cordage

Not Long ago...

I have forgotten who first brought this up, but, cordage is probably one of the more important products being used for rope, traps, bow strings, lashings, clothing, etc... I have some yucca plants in my backyard from which I understand some very good cordage can be made. Would I have to dry the leaves prior to attempting to separate the fibers?
Sincerely,
Barent

I had to look for a reference to find this. PRIMITIVE FIRE AND CORDAGE by John McPherson stated:

"The leaf of the yucca gives the strongest cordage of any of the plant fibers that I have worked. It is also easy to work. It has the added advantage of being usable when green or dried. With the yucca leaf, the fibers are in the inside. Take the dried leaf and beat it gently to separate the fibers some. This helps it to soften faster while soaking. Then soak the pounded leaves until they are supple. When like green, or if green, take a rounded knife blade( flint or other wise) and scrape the outer covering from both sides (the soaking makes this easier with dried leaves). Then work the fibers loose by rubbing back and forth with your fingers. Superb cordage material."

Touch of the Bear
JB

From - Fri Dec 27 05:38:20 1996
From: Benjamin Pressley
Subject: FAST, SURVIVAL BOW DRILL STRINGS

Barry Keegan is a good friend of mine that wrote an excellent article in our TRIBE newsletter. He is a very skilled survival and wilderness living skills instructor. He wrote the following excellent article on the subject of making strings for bow and drill firemaking sets. I think you all will find it extremely informative. Also if anyone is in the NY area, check out his excellent classes. Information on contacting him follows his article.

FAST, SURVIVAL BOW DRILL STRINGS - Why Spend Time Fiddling With Your Bow? By Barry Keegan ©Barry Keegan 1996

WHY BOW DRILL?

The hand drill fire is the fastest means of making fire: if you must start from scratch. l found this to be true in arid environments or seasons of drought. New York State is far from being arid! After years of practicing the hand drill fire I have reached MY physical limitations. I was finally able to make hand drill fires with a spindle and fire board of very dry Mockernut Hickory (our most dense native wood) but I still couldn't make fire with a damp Mullein stalk spindle on a willow fire board.

Using a bow drill to make fire is more reliable than a hand drill. Because of this climate, damp wood may be all that I have to work with. The problem, though, is finding a good bow drill string that won't take long to make or find! This was a lot of work and lead me to rediscover what can be used.

WHY PLANTS?

I limited my self to plant fibers because in a survival situation I can't always rely on animal products to be available for cordage material. For clarityís sake I will rank these bow drill strings in categories beginning with the most year-round available cordage and ending with the most specialized and seasonal ones. Tree bark, branch bark and root bark, roots, wood, stalk fibers, leaf fibers, vines and runners.

TREE BARKS

I will begin with tree barks because they are available when the ground is covered by even the deepest of snow. Tree barks also happen to make some of the strongest cords and most of the good ones can be peeled at any time of year. I list tree barks in two categories: Branch barks and Root barks, because each behaves differently and are often handled differently.

Branch Barks

"Branch Barks" is the category of bark that comes from any part of the tree that is not a root. However, certain parts of the tree provide far stronger bark than others. Select a shoot or branch that is somewhat straight, preferably with no branches, scars, dead spots or any such flaws that interrupt the bark fibers. The branch should be about three feet long and at least thumb thickness to obtain enough bark for a cord. Avoid very tapered branches. Do pick a healthy branch, dying trees have dying bark and work about as good as they look. Knot holes in bark strings may cause separations that tear out during use. What kind of tree you use is of major importance.

The strongest bow drill string of tree bark fiber in New York also happens to be one of the easiest to make. Mockernut and Pignut Hickory work better than other hickories and are my favorite choices!

Peeling Bark

As a general rule, May 1 through August 1 is peeling season: the time of year that bark peels easiest from trees! This is not a long season but farther south it may be longer. The Basswood tree has its own season which starts earlier and ends later than others. Basswood is the easiest to peel at any time of year. There are three methods that I know of to remove bark at any time of year. None of these methods are necessary during peeling season unless you have an unusually difficult branch.

To obtain bark out of "peeling season", you may use pounding, split-separation or if we weren't trying to make a fire, we could use the fire to carefully roast or steam the bark off.

I will begin by discussing the easiest of these methods and end with the most difficult. I will not discuss the roasting method for obvious reasons.

Peeling In Season

Cut or abrade off your branch of choice and remove any twigs or branchlets, if you have them. On the cut end try to peel the bark free, as if to begin peeling a banana. If it easily separates, and it should, examine the branch for knot holes or areas of removed twigs. You may want to use a sharp stone flake or knife to score the entire length of the branch to make two or three bark strips of even width and as little taper as possible. This is the best way if you did have branchlets on your branch because you can make the cuts align with the branch scars. Holes in your bark strips are less of a problem if they are on the edge of the strip instead of the center.

Careful peeling can produce good results without scoring if you peel both or all three sides at the same time. You need at least two feet of cord from this branch so go slowly and carefully. Watch for sticky spots! Knots can be very sticky. Pull the bark strip at a 35 degree angle or less from its branch to minimize the tapering tear. Pulling straight up (90 degrees) or back on itself (180 degrees) will drastically increase the taper or tear out. Sometimes rocking the strip back and forth as you pull on it can free up the bark at a sticky knot area. If it still sticks, consult the pounding section of this article for another way.

Once in a while I find a branch that won't peel, even in peeling season! Trees can be as different as people are, so, if this happens, find another tree or at least a healthier branch. Peel your bark right away or store the branch completely under water until peeled. Elm bark may not peel the next day after it has been cut. Hickory may not peel after being cut three days before and is noted to stick in times of draught, especially on high hills. On the contrary, Basswood may still peel a month after being cut if it sat in a damp shady place.

As a general rule, the youngest branch or shoot that grew the longest length in the shortest amount of time produces the best bark! Some trees like Aspens will give strong bark only on its one year old growth. Good luck finding long straight Aspen twigs that are big enough to provide enough bark to make a sturdy bow drill string. I had to peel 25 ordinary sized twigs to make mine!

If a branch broke off about two years ago and a bunch of sprouts grew from that wound, there may be enough bark on one of these sprouts to make six bow drill strings. Arrow and basket makers purposely cut back Willows and other plants to force them to grow more suitable shoots for materials. This is called copusing! The deer or a storm may have done some copusing for you. If you know your trees well, i.e. Willows grow by water and deer go there a lot, you may find some choice sprouts growing from a broken "buck-rubbed" branch. Beaver love to eat Aspen!

Pounding Bark "Out of Season"

If the bark doesn't peel from your branch, find a smooth stone or smooth the bark off of a dead log, this will be your anvil. Then find a sturdy branch of wrist diameter for your pounding mallet. Break it to a one foot length. Scrape your anvil and mallet smooth of any protrusions that may injure the bark that you pound.

Lay the branch across the anvil and begin pounding at the thick end of your branch. Pound till the bark separates on all sides. You need to strike hard, but not so hard that the bark gets crushed. Work down about six inches of the branch's length, pounding every inch or so on at least two of its sides. The bark does separate from the mallet side as well as the anvil side of each blow, if the strike is well centered.

Once you get the feel for how much or little pounding is needed, you can pound the whole branch and then peel it, of course, going slowly to watch for sticky spots. Pound where it sticks till it pulls free easily. If you pull the bark hard past where it sticks you may leave the strongest part of your cord stuck to the branch as the bark tears out thinner.

If it is close to peeling season and the bark sticks, you may score the bark before pounding. Little pounding is needed at this time to remove the bark. In mid winter you will have to pound the bark so hard that it will split where it wants and you will have to choose from what you are left with. At times you may have to pound so hard that the branch becomes splinters! Hickory bark is very tough and can take a lot more beating than other "cordage grade" tree barks.

Hickory and Basswood are the easiest branch barks to remove by pounding because they don't crush easily under the mallet. Gentle mallet work can help remove the bark from Pawpaw, Elm (Slippery and American), Tulip Poplar and Willow. These barks are more delicate! Try working with one to three inch diameter branches because the bark is thicker on bigger growth and can withstand more mallet work. However, pounding becomes ineffective on branches that are more than three inches thick.

You should have no problem obtaining at least one, hopefully two or three, full length bark strips from your branch. Even if the worst happens and your bark as well as your branch are in splinters, save those splinters and keep reading, you can still make a string!

Split - Separation In or Out of "Peeling Season"

Once you have learned the split-separation peeling method you may never pound bark again! Now you can peel bark (if you haven't already). This method of peeling may require a lot more practice than pounding but you will be able to peel bark from nearly all of the cordage grade trees at any time of year! Take your thumb-thick branch from a tree or bush by abrading half way through its top side. Then pull down on the branch so it splits and make the split run about two inches down the desired end of the branch. Then abrade the branch off. You need to split the whole branch in half.

Any split-shoot basketry book or article will show you how to do this, but, basically you need to pull with equal pressure and angles on both halves of the split to guide the split down the stick. If one side becomes thicker, pull it at an increased angle to steer the split back to center. This is a faster way to make two equal sized strips without using a stone flake to score the branch. A branch that is thicker than a thumb may be split in three by splitting and pulling on all three splits at once or also split into four by halving the halves.

Remove bark by snapping the split stick near the center very slowly by bending it in both hands, pressing your thumbs on the bark side and bending away so it breaks down to the bark, revealing it. Next bend the break at a 35 degree angle so the wood that clings to the bark peels away from the bark. Then, if you're a righty, hold the branch at the crack, in your left hand so it lays along your left arm down to your elbow and with your right hand, lift and pull away the wood from the bark.

You want the bark to stay flat and taut. Just as if guiding a split, you need to pull on the wood part of the branch so it does all of the bending because it is much thicker than the bark. This should look like a backwards, small letter "y". If the branch cracks or breaks off, peel up the next section as you did the last, from where it broke off. Keep peeling it like this until all of the wood is removed from that half of the stick.

Then flip the branch around so you are holding the peeled bark in your left hand and the stick part lays along your left arm, as before, and remove the rest of the wood from the bark. With practice this can be done in two or three minutes.

You may lose some bark to splintering on its outer edges. This is less likely to happen if you split the branch into thirds or fourths because the flatter the bark lays on its branch, the easier it is to pull free. Imagine peeling masking tape from a wall compared to peeling it from a pencil which has been covered with a length-wise strip of tape and the edges wrap all of the way around.

Remove the splinters from your bark strips by pulling the bark splinter at a 180 degree angle (back over onto itself). This causes it to intentionally tear out without tearing far at all. Woods that are flexible, like Willows (especially shrubs), will allow you to split a branch in half, third or fourth down along its growth ring(s) so the wood part of the branch is about as thick as the bark is. This makes it easier to separate the bark without breaking the wood part as much. Butternut or White Walnut are too fragile to be pounded but may give strong cordage when peeled in this manner. Even in January it provides a strip whose strength compares to some Hickories.

Do remove the outer bark when using Butternut, Mulberry, Osage Orange, Aspen or any bark that won't twist without cracking the outer bark. Outer bark may be removed by scraping with a stone flake or by abrading it off on a gritty rock, but the fastest method leaves you with the strongest results: split-separation! Split the outer bark from the inner bark at one end by using a sharp edge or bend the bark so the outer part snaps away from you. Then peel up a section and split it in half as you would split a branch, by pulling with equal tension and angles on both halves.

Root Bark

I will discuss how to dig, find and select roots for cordage later in this article. How many branches are on your root is not as important for root bark as it is for root wood or branch bark strings. Hickory root bark is the strongest of the root barks. It is as strong, if not stronger, than its branch bark and is easier to remove.

Hickory, Walnut, Osage Orange, Red Cedar and some of the Elms and Cherries have root bark that is much stronger than the wood part of their roots. With Mulberry, Black Locust, Willow, American Elm and Hemlock, their root barks and root-wood fibers can be equally as strong. I have found some variations of strength within species and environments.

With the exception of Hickory, the root barks listed above share a unique characteristic unlike any other local plant fiber cordages: elasticity! A root bark bow drill string can stretch up to two inches when pulled tight. Because of its elasticity bow drill strings of root bark do not need to be as thick as those of branch bark. A thumb-thick root is overkill and a pinky-thick root is ideal. For an example of extreme strength I made a fire with a Hemlock tree's root bark string, taken from a root which was half as thick as a pencil. The string itself was as wide as a strand of spaghetti.

To remove root bark, first cut your root and remove its smaller branches. Hang the root over a branch and hold it by both ends as if you were using it to saw the branch. A branch with toothy bark is ideal but do remove any sharp protrusions that may cut the root or its bark. Buff through the root bark on one side by pulling the root in a back and forth sawing motion. As soon as you've exposed the wood core down the whole root's length, pry the inner root gently out of its bark sheath. Peel the bark from the root at the same 35 degree angle that you would to remove tree bark.

Root bark peels easiest in bark peeling season. It peels almost as easily when out of season! You do not need to pound roots to remove their bark. Split-separation does work on roots but it's not necessary. Walnut is one of the few root barks that needs to be separated from its brittle outer bark. Most of the root barks listed here may be used "as is" for bow drill strings. Root bark is a better choice than branch bark when it's available.

Barry Keegan and his partner Anthony Follari operate a school in Elmsford, NY called PATHWAYS that teaches a variety of primitive, survival and wilderness living skills. If you wish to contact Barry or would like a brochure of classes they have to offer, write or call: Barry Keegan, 6 Heather Lane, Elmsford, NY 100523

Benjamin Pressley.

From - Thu Jan 16 11:06:42 1997
From: diogenes@SURVIVAL.COM
Subject: Sinew Processing and Bow String

I've made a few long bows over the years and I've always tried to use sinew strings on them. The strings work for a few months and then blow. I was wondering if anyone had any suggestions on the preparation of the sinew that might enhance it's longevity.

Of the techniques I've tried, this is what has been working best for me:

Use a tendon from a cow's neck or rear leg. Scrape to clean it of loose material. Urine soak for 24-48 hours. Wash thoroughly with clear water, dry. Set aside for months in a clean, dry dark place. After the tendon looks translucent, I break it down to the fibers by pounding and/or stripping. I double twist the fibers to make the string. Once the string is set, I soak it in my mouth for an hour or two. The saliva seems to bind the string. I make the end loops for the bow limbs and serve these with more tendon. That’s it. Any suggestions?

Ron Hood.

From - Thu Jan 16 11:07:20 1997
From: Benjamin Pressley
Subject: Re: More On Sinew Processing and Bow String

diogenes@SURVIVAL.COM wrote:

Just a question.....

I've had lots of problems with sinew as a bow string also. I don't use it for that purpose anymore. I use it for other bindings like on arrow points, hafting stone blades, etc. I prefer rawhide and you may want to try spiral cutting the neck hide of snapping turtle, makes a nice strong string. Just strip it off and clean it up with a knife or something and cord it. Don't cook it off. That probably doesn't answer your question on sinew, but I thought I'd comment.

Benjamin Pressley.

From - Wed Jan 22 06:55:52 1997
From: Grant Goltz
Subject: Cordage - Types & Collection

A week or so back, someone in the group inquired about cordage. Haven't noticed any posts in response, so will to pass on some info. As far as techniques, the information on the Native Tech web site is as good as any.

http://www.lib.uconn.edu/native tech

Follow their links to cordage. They do a good job on the technique, with step-by-step illustrations. Their info on fibers is less helpful, basically just a listing with illustrations of finished cord which all look about the same. There is a lot of other good stuff at this site.

I will try to give a bit of more detailed information on fiber types.

I will avoid more technical terminology as much as possible and just say that fibers can be grouped into three general groups: animal fibers (sinew, rawhide, hair), tree bark fibers, and herbaceous plant fibers. I will only discuss the last two groups for now.

TREE BARK FIBERS

These generally consist of the inner bark portion. Two of the most useful tree bark fibers are cedar and basswood. Since I don't have much experience with cedar, I will only give detailed info on basswood fiber.

Basswood (Tilia americana) is found throughout most of eastern North America where hardwood forests are present. I believe other species of the genus are found in parts of Europe. Although, in a pinch it is possible to collect some basswood fiber most of the year (really tough when frozen), it is best gathered in early summer when the sap is flowing. The trees often grow in clumps, so I usually select a 4 to 6 inch tree from a clump and cut it down (don't be too concerned about this, since these clumps naturally thin out as they grow bigger anyway - you are just helping nature). I pry the bark off starting at the base in 2 to 4 inch wide strips. These easily peel up the tree. After the first strip, it is easier to get really long strips.

After the strips are gathered, bundle them up in a long bunch and soak them in a lake or stream for 2 to 3 weeks. After enough time you will notice that they get really slimy (mucilaginous) and the inner layers of bark start to separate. When the inner bark gets really loose, strip it off and run through your hand to remove the slime. Keep all of the layers together, you can separate them when you get ready to use. You will notice that the innermost layers are the thinnest and smoothest. Roll into coils and dry. It will store indefinitely if kept dry. To use, just separate the layers and make into whatever width strips that you need. Before using, you can boil the strips for a half hour or so to strengthen them slightly.

HERBACEOUS PLANT FIBERS

These are typically the fibers in the outer "rind" of the plant stem. Some of the fibers in this group are incredibly strong. Common plants include milkweeds, dogbanes, and nettles. Of these, I favor the wood nettle, Laportea canadensis, over all of the rest. It has the longest, strongest, and easiest to process fibers. It grows throughout most of eastern North America and perhaps other areas. Unlike stinging nettle, it is native to this part of the world.

Wood nettle favors moist environments and grows best in rather rich soils under hardwood stands. Around here the best nettles grow on the thick black "midden" soils on heavily used archaeological sites located along the shores of large lakes. This material can be gathered any time after the stems have died in the fall. At this time they don't sting any more and the fibers are mature. Just grab them and pull them up, the base of the stem weakens and they pull easily.

Although the fiber can be processed by crushing the dry stems and pulling off the fiber, more and longer fibers are obtained by soaking the stems and stripping off the outer rind. I usually soak bundles in warm water in an old bathtub for a few hours to overnight. After the rind is striped, it should be dried thoroughly and then "broken up" similar to processing back strap sinew. You can carry the processing step as far as you wish, depending on how soft and fine of fibers you want.

Wood nettle can be gathered for about a six month season in this part of the country. Unlike many plant fibers, it does not deteriorate through the winter, only with warmer, wet weather in late winter and spring. In fact, I just gathered a big bunch Monday.

Normally, I gather it in the fall after a good frost, but last fall got too busy. I began weaving a new fabric bag which I will be using for a pottery making demonstration in Saskatchewan in May (need to show the non-believers that the "cord" impressions found on pots are really impressions from fabric bags and not cord-wrapped paddles) and found I didn't have enough fiber to complete it. Since Monday was a nice day (sunny and 20 degrees (F)), we grabbed the snowshoes and took the three mile trek to gather nettle in three foot deep snow, great fun, I will for sure be out this fall. We managed to get 900 stems in about an hour, which will produce about 3 pounds of fiber. I have processed about 1/3 of it so far, and it is as good as gathered in the fall. I plan to use some of the longer fibers for a few bow strings.

Most of this fiber is 5 feet long with some 6 feet, really nice stuff. BTW, I gathered some stinging nettle a few weeks back (I could drive to it) and it was unusable. The fibers were weak and short and did not separate from the stem. I also tried some dogbane from near the house, but I got a low yield of 1 1/2 to 2 foot fibers (I was trying to avoid the snowdrift venture).

The wood nettle fiber is very strong. You cannot break a less than 1/8 inch twisted cord. It can be processed readily and is suitable for small mammal snares if you can keep them from chewing through. Most of the other herbaceous plant fibers are similar, though in my opinion, less desirable.

I mentioned weaving bags from this stuff. If anyone is interested in this, let me know and I will try to post some details. This all comes from researching impressions on indigenous ceramics from the area, and is unlike the normal weaving we are used to. It makes a flexible fabric suited to a variety of uses. Anyone for a nettle shirt or sleeping bag?

Grant Goltz
Native American Technologies
P. O. Box 121
Longville, MN 56655

Date: Wed, 22 Jan 1997 22:36:19 -0400
From: Rob Chatburn
Subject: Re: Dogbane Cordage

Good post on cordage Grant.

In my neck of the woods Dogbane (Apocynum androsaemifolium) makes the best cordage. Simply step on the dead stalks (collected in fall or winter), split, and peel off the inner wood and pith in small chunks leaving the long outer strands. There is a crusty scale on the outermost portion of the fibers that should be removed also, by rubbing between the fingers or hands. Watch out about licking your fingers when working with it as it is poisonous(contains glycosides capable of affecting the cardiovascular system).

Also, I have often found dead basswood trees with old bark that has been naturally retted. Long thin strips of inner bark are there for the picking, but I'm not sure it is as strong as when fresh bark is treated as you suggest. What do you think?

Rob Chatburn

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